Engineering Capabilities
ECI has a fully staffed, expert engineering department ready to assist with the selection of a standard product, the development of a custom product on a standard platform or to design a custom solution to a particularly challenging application. With a reference design library of over 20,000 designs, and our many years of engineering experience, ECI can quickly propose an engineered solution for your particular application. ECI continually invests in Research & Development to exploit new technology, materials & methods by analyzing & anticipating industry trends.

Technology Capabilities

ECI uses many technologies, including:

  • Injection molded ferrites
  • "Case-less" surface mount technology
  • ECI designed & patented, automated "Orbital" & "Shuttleless" toroidal winders
  • Planar & Integrated magnetics

Design Capabilities Includes :

  • Magnetic Component Design
  • Specification Creation
  • Functional Testing
  • Design Verification
  • Environmental Testing

Design Tools:

  • Intusoft Spice / Magnetics Designer / Power Designer
  • Planar Transformer Designer
  • OrCad PCB Designer
  • FloWare Coil Designer
  • Gerbtool
  • ProgeCad, Autocad

Manufacturing Capabilities

ECI maintains state of the art manufacturing equipment in all of our facilities. Equipment includes multihead high speed automated bobbin winders, ECI designed & patented automated toroidal winders, automated pin-insertion, soldering, automated testing/data recording, complete environmental treatment equipment for coating, potting & vacuum encapsulation. With our "bar-coded" integrated manufacturing process, worldwide sourcing of raw materials, and ISO9001 Quality System, ECI delivers complete customer satisfaction.

Machine Capabilities includes

  • Toroidal & Bobbin Winding - Heavy foil to #52awg
  • Vacuum encapsulation
  • Robotic soldering
  • Laser marking
  • Tape & Reel
  • Micro Coax Stripping
  • Auto Pin Insertion
  • IPC J-STD-001FS Space Addendum Certified
  • Fully Equipped Machine Shop

Testing Capabilities

  • Test Equipment - Voltech, Hewlett Packard, Agilent, Wayne Kerr, Quadtech, Hipotronics, Tektronix, Assoc Research, Mcintosh, Lamda, etc
  • Thermal Shock/Cycling
  • Corona Testing
  • Steam Aging
  • Optical Comparator
  • Helmholtz Coil System
  • Zero Gauss Chamber

Specifications / Agencies:

  • AS9100 / ISO9001 Certified
  • ITAR Registered
  • IPC J-STD-001FS - Space Certified Soldering
  • MIL-PRF-27G - Performance specification, Transformers and Inductors
  • MIL-STD-981C - Design, Manufacturing and Quality Standards .. For Space Applications
  • MIL-STD-202, MIL-C-15305, MIL-PRF-21038