Engineering Capabilities
ECI has a fully staffed, expert engineering department ready to assist with the selection of a standard product, the development of a custom product on a standard platform or to design a custom solution to a particularly challenging application. With a reference design library of over 20,000 designs, and our many years of engineering experience, ECI can quickly propose an engineered solution for your particular application. ECI continually invests in Research & Development to exploit new technology, materials & methods by analyzing & anticipating industry trends.
Technology Capabilities
ECI uses many technologies, including:
- Injection molded ferrites
- "Case-less" surface mount technology
- ECI designed & patented, automated "Orbital" & "Shuttleless" toroidal winders
- Planar & Integrated magnetics
Design Capabilities Includes :
- Magnetic Component Design
- Specification Creation
- Functional Testing
- Design Verification
- Environmental Testing
Design Tools:
- Intusoft Spice / Magnetics Designer / Power Designer
- Planar Transformer Designer
- OrCad PCB Designer
- FloWare Coil Designer
- Gerbtool
- ProgeCad, Autocad
Manufacturing Capabilities
ECI maintains state of the art manufacturing equipment in all of our facilities. Equipment includes multihead high speed automated bobbin winders, ECI designed & patented automated toroidal winders, automated pin-insertion, soldering, automated testing/data recording, complete environmental treatment equipment for coating, potting & vacuum encapsulation. With our "bar-coded" integrated manufacturing process, worldwide sourcing of raw materials, and ISO9001 Quality System, ECI delivers complete customer satisfaction.
Machine Capabilities includes
- Toroidal & Bobbin Winding - Heavy foil to #52awg
- Vacuum encapsulation
- Robotic soldering
- Laser marking
- Tape & Reel
- Micro Coax Stripping
- Auto Pin Insertion
- IPC J-STD-001FS Space Addendum Certified
- Fully Equipped Machine Shop
Testing Capabilities
- Test Equipment - Voltech, Hewlett Packard, Agilent, Wayne Kerr, Quadtech, Hipotronics, Tektronix, Assoc Research, Mcintosh, Lamda, etc
- Thermal Shock/Cycling
- Corona Testing
- Steam Aging
- Optical Comparator
- Helmholtz Coil System
- Zero Gauss Chamber
Specifications / Agencies:
- AS9100 / ISO9001 Certified
- ITAR Registered
- IPC J-STD-001FS - Space Certified Soldering
- MIL-PRF-27G - Performance specification, Transformers and Inductors
- MIL-STD-981C - Design, Manufacturing and Quality Standards .. For Space Applications
- MIL-STD-202, MIL-C-15305, MIL-PRF-21038
